| Primary Alloy | 6063 aluminum alloy for most architectural profiles; 6061 or 6005A where higher structural strength is required. | 6063 provides good extrudability, surface quality, corrosion resistance, and suitability for visible architectural components. | Request the alloy designation and a material certificate for each production batch. |
| Temper Condition | T5 is commonly used for extruded architectural profiles; T6 may be selected for components needing higher strength. | The temper affects yield strength, dimensional stability, machinability, and resistance to deformation. | Confirm the temper against the approved technical drawing and applicable material standard. |
| Profile Wall Thickness | Typically about 1.5–3.0 mm for non-load-bearing covers and trims; approximately 2.0–5.0 mm or more for posts, beams, and structural members, subject to engineering calculations. | Adequate wall thickness improves stiffness, screw retention, connection strength, and resistance to wind-induced movement. | Check actual wall thickness at critical sections rather than relying only on the nominal profile weight. |
| Profile Geometry | Closed or multi-chamber sections for posts and beams, with reinforced corners and integrated channels for fasteners, louvers, and drainage. | Section shape often has a greater effect on stiffness and deflection than alloy choice alone. | Ask for section properties such as area, moment of inertia, and torsional characteristics. |
| Wind Resistance | The complete pergola system should be designed for the project-specific basic wind speed, exposure, height, roof configuration, and local building requirements. | Wind uplift and lateral pressure can govern the required profile size, fasteners, anchors, and foundation design. | Require project-specific structural calculations or tested design data; do not approve profiles using alloy alone. |
| Surface Finish | Exterior-grade powder coating, commonly specified to AAMA 2604 or AAMA 2605; anodizing may be specified to the required architectural anodic coating class. | A suitable finish protects the aluminum from weathering, ultraviolet exposure, moisture, and color fading. | Verify coating thickness, pretreatment process, color tolerance, gloss, adhesion, and weathering test documentation. |
| Corrosion Protection | Use a suitable pretreatment system and isolate aluminum from incompatible metals; use corrosion-resistant stainless-steel fasteners where appropriate. | Coastal salt, standing water, and galvanic contact can accelerate corrosion at joints and fastener locations. | Request salt-spray or cyclic-corrosion test results relevant to the selected coating system and environment. |
| Dimensional Tolerance | Manufacture according to an applicable extrusion tolerance standard, such as EN 755-9 or ASTM B221 requirements where applicable. | Controlled dimensions improve fit-up, panel alignment, sealing performance, and installation efficiency. | Inspect straightness, twist, wall thickness, cut length, hole position, and profile dimensions using calibrated equipment. |
| Drainage and Water Management | Include sloped surfaces, drainage channels, weep holes, and sealed or mechanically protected joints where water may collect. | Proper drainage reduces staining, freeze-related damage, concealed corrosion, and water intrusion. | Review assembly drawings and confirm that drainage paths remain open after installation. |
| Thermal Movement | Allow for aluminum’s linear thermal expansion of approximately 23.1 × 10-6/°C through expansion joints or sliding connections where required. | Long profiles can expand and contract significantly between hot and cold conditions, causing stress or joint movement. | Confirm joint spacing, connection details, and sealant movement capability in the installation design. |
| Connection System | Use engineered corner joints, internal sleeves, stainless-steel fasteners, structural brackets, and compatible isolating washers or gaskets. | Connections transfer wind, roof, and operational loads; weak joints can undermine otherwise strong profiles. | Request connection load data, fastener specifications, torque requirements, and installation tolerances. |
| Fabrication Compatibility | Profiles should support accurate cutting, drilling, tapping, CNC machining, gasket insertion, and modular assembly without excessive distortion. | Good fabrication compatibility reduces installation time, material waste, and field adjustment. | Evaluate sample machining, cut-end quality, burr control, and repeatability before mass production. |
| Quality Documentation | Provide technical drawings, alloy and temper certificates, coating records, inspection reports, packing specifications, and traceability information. | Documented quality controls make it easier to verify consistency and manage warranty or compliance requirements. | Select suppliers able to provide batch-level traceability and samples that match production parts. |
| Sustainability and Recyclability | Prefer aluminum with documented recycled content where project requirements permit, while maintaining verified alloy, temper, and performance requirements. | Aluminum is durable and recyclable, but responsible sourcing and production documentation are needed for credible environmental claims. | Request recycled-content declarations, environmental product information, and responsible packaging details where required. |