| 1. Design and Engineering | Establish project performance requirements, façade grid, panelisation, interfaces, movement joints, drainage paths, fire-stopping zones, and access requirements. | Unitised or stick curtain-wall system; aluminium framing; insulating glass units; opaque spandrel panels; anchors; gaskets; sealants. | Structural adequacy, air and water control, thermal performance, acoustic requirements, solar control, fire safety, constructability, and tolerance coordination. | Design calculations, finite-element analysis where required, interface reviews, clash detection, sample review, and independent technical checking. | Approved drawings, specifications, calculation packages, interface matrix, design-change register, and project-specific codes. |
| 2. Incoming Material Inspection | Verify delivered materials against approved submittals before cutting, fabrication, or assembly. | Aluminium extrusions, glass, thermal isolators, stainless-steel fasteners, gaskets, setting blocks, insulation, membranes, and sealants. | Correct grade, dimensions, surface finish, colour, quantity, batch identification, certificates, packaging condition, and shelf life. | Visual inspection, dimensional sampling, document review, glass identification, sealant batch verification, and quarantine of nonconforming materials. | Material certificates, delivery inspection reports, certificates of conformity, safety data sheets, and nonconformance reports. |
| 3. Aluminium Profile Processing | Cut, drill, rout, machine, label, and prepare profiles according to approved fabrication drawings. | Primary mullions, transoms, pressure plates, cover caps, cleats, brackets, and reinforcing sections. | Cut length, hole position, angle, squareness, profile orientation, edge quality, surface protection, and traceability. | Calibrated gauges, templates, first-piece approval, in-process sampling, barcode or batch tracking, and visual inspection. | CNC or machine inspection sheets, tool-calibration records, first-article approval, and production traceability logs. |
| 4. Glass and Panel Preparation | Inspect, identify, clean, and prepare glass or opaque panels before installation into frames. | Insulating glass units, laminated glass, heat-treated glass, ceramic-frit panels, aluminium composite panels, and spandrel assemblies. | Correct glass make-up, dimensions, thickness, coating orientation, edge condition, visual quality, spacer position, and panel identification. | Visual inspection under controlled lighting, dimensional checks, glass marking verification, seal inspection, and review of supplier test documents. | Glass schedules, inspection checklists, batch records, coating data, safety-glazing documentation, and approved samples. |
| 5. Factory Assembly | Assemble frames, install gaskets and setting blocks, fit glass or panels, apply seals, and complete unitised modules where applicable. | Frames, glass units, gaskets, structural silicone, weather seals, pressure plates, corner keys, brackets, and insulation components. | Frame squareness, diagonal difference, joint width, gasket continuity, sealant adhesion, setting-block location, drainage, and component completeness. | Dimensional inspection, sealant adhesion and compatibility tests, torque checks, visual inspection, and sample module assessment. | Assembly inspection records, sealant batch and temperature logs, torque records, work instructions, and approved quality-control plans. |
| 6. Performance Testing | Test representative curtain-wall samples before large-scale production or installation. | Full-size mock-up, representative corners, spandrels, operable vents, slab-edge interfaces, and typical movement joints. | Air leakage, water penetration, structural pressure, inter-storey movement, thermal behaviour, and operability. | Laboratory or site mock-up testing using project-specified procedures such as ASTM, AAMA, CWCT, EN, or equivalent standards. | Approved test plan, laboratory report, defect list, corrective-action record, retest report, and final approved mock-up. |
| 7. Packaging and Logistics | Protect completed units, segregate installation sequences, and deliver materials in a controlled and traceable order. | Protective films, corner guards, reusable stillages, crates, lifting frames, labels, and moisture-resistant packaging. | Protection against impact, abrasion, contamination, moisture, distortion, incorrect stacking, and loss of identification. | Pre-dispatch inspection, packing-list verification, photographic records, load checks, and delivery-condition inspection. | Packing lists, dispatch records, lifting plans, delivery notes, storage instructions, and damage reports. |
| 8. Site Preparation | Confirm survey data, slab-edge conditions, embed plates, opening dimensions, access systems, and safe lifting arrangements. | Cast-in anchors, brackets, shims, fasteners, temporary restraints, access platforms, hoists, and protective barriers. | Line, level, plumb, anchor location, substrate strength, edge distance, bracket adjustment range, and safe access. | Total-station or laser survey, calibrated measuring tools, anchor inspection, substrate checks, and pre-installation hold-point approval. | Survey reports, setting-out drawings, anchor inspection forms, method statement, risk assessment, and permit records. |
| 9. Curtain-Wall Installation | Lift, position, align, temporarily secure, permanently fix, connect, and adjust units or stick-system components by floor sequence. | Mullions, transoms, unitised panels, brackets, bolts, splice sleeves, pressure plates, gaskets, isolators, and perimeter seals. | Verticality, horizontal alignment, module engagement, fastener installation, movement allowance, joint continuity, and drainage clearance. | Survey checks, torque verification, visual inspection, connection inspection, seal continuity checks, and progressive floor-by-floor sign-off. | Installation checklists, torque records, daily progress reports, inspection requests, approved method statements, and as-built surveys. |
| 10. Perimeter Sealing and Fire Protection | Complete interfaces at slabs, columns, corners, parapets, adjacent walls, and movement joints. | Backer rods, weather sealants, air-seal membranes, mineral-wool safing, smoke seals, fire-rated barriers, and closure pieces. | Correct joint geometry, substrate cleanliness, sealant adhesion, backing depth, continuity of air and water seals, and fire-barrier installation. | Sealant inspection, adhesion tests, probe checks, photographic verification before concealment, and fire-stopping inspections by approved personnel. | Sealant inspection records, fire-stopping certificates, concealed-work approvals, product data sheets, and photographic records. |
| 11. Final Inspection and Testing | Review completed elevations, clean surfaces, verify operation, close defects, and conduct targeted field-performance checks. | Installed façade, opening vents, doors, panels, flashings, trims, sealants, drainage outlets, and access components. | Appearance, glass damage, sealant finish, panel alignment, hardware operation, drainage, air leakage, and water resistance. | Snagging inspection, hose or chamber testing where specified, water checks, operational testing, and independent consultant review. | Punch lists, test reports, corrective-action records, cleaning approvals, warranties, operation manuals, and handover dossiers. |
| 12. Handover and Maintenance | Provide maintenance information, cleaning guidance, replacement procedures, inspection intervals, and warranty documentation. | Replacement glass or panels, gaskets, sealants, access equipment, drainage components, and façade cleaning systems. | Safe access, maintainability, spare-part identification, inspection frequency, cleaning compatibility, and water-management performance. | Handover review, asset verification, maintenance demonstration, document audit, and post-occupancy inspection planning. | As-built drawings, operation and maintenance manuals, asset register, warranties, spare-parts list, and recommended inspection schedule. |