| CNC Milling Capacity | 3-axis, 4-axis, or 5-axis machining centers; work envelope; spindle speed and power. | The machine envelope should exceed the finished part size by at least 10–20% in each required direction. | Machine list, travel specifications, spindle data, photographs, and a sample machining video or inspection report. | Confirms that the supplier can produce the required geometry without excessive setups or workholding risks. | High |
| CNC Turning Capacity | CNC lathes with chuck size, maximum turning diameter, maximum turning length, and live tooling. | Turning diameter and length capacity should exceed the component envelope and allow safe tool clearance. | Equipment specifications, tooling list, chuck details, and examples of turned parts with similar dimensions. | Determines whether shafts, bushings, threaded parts, and turned profiles can be manufactured efficiently. | High |
| Dimensional Accuracy | Machine positioning accuracy, repeatability, process capability, and inspection control. | For tight-tolerance parts, verify the required tolerance directly; common precision CNC work may require tolerances around ±0.01 mm to ±0.05 mm depending on material, size, and feature. | Recent dimensional inspection reports, calibration certificates, capability studies, and a first-article inspection sample. | Machine specifications alone do not prove that the process can repeatedly hold the drawing tolerances. | Critical |
| Coordinate Measurement | Coordinate measuring machine, optical comparator, height gauge, micrometers, calipers, and gauges. | Measurement equipment should cover all critical dimensions and be calibrated according to a documented schedule. | Calibration certificates, equipment resolution, inspection plan, measurement method, and traceable inspection records. | Reliable measurement prevents undetected dimensional variation and supports objective acceptance decisions. | Critical |
| Surface Finish Control | Surface roughness tester, suitable cutting tools, coolant control, polishing, grinding, or lapping capability. | Typical machined surfaces may be approximately Ra 1.6–6.3 µm; the required value must follow the engineering drawing. | Surface roughness reports, process samples, finishing equipment list, and records for critical cosmetic surfaces. | Surface finish affects sealing, friction, fatigue performance, appearance, and downstream coating quality. | High |
| Material Traceability | Controlled material purchasing, identification, storage, and heat or lot tracking. | Each material batch should be traceable to a material certificate showing grade, heat or lot number, and applicable test results. | Sample material certificates, lot labels, receiving records, storage procedures, and traceability examples. | Ensures that the supplied material matches the drawing and reduces the risk of substitution or mixed batches. | Critical |
| Engineering Review | Design-for-manufacturing review, tolerance analysis, datum interpretation, and manufacturability feedback. | The supplier should identify inaccessible features, unnecessary tolerances, thin walls, deep cavities, and difficult workholding before production. | Marked-up drawing, manufacturability checklist, process plan, and examples of corrective engineering feedback. | Early technical review reduces rework, unexpected cost increases, and production delays. | High |
| Tooling and Workholding | Standard and custom fixtures, soft jaws, collets, vacuum fixtures, cutting tools, and tool-life management. | The supplier should have a repeatable fixture and tool-control method for maintaining part location and process consistency. | Fixture drawings, setup sheets, tool-life records, photographs, and examples of repeat-production workholding. | Stable workholding improves repeatability, reduces setup variation, and protects delicate or thin-walled parts. | High |
| Production Capacity | Available machine hours, number of shifts, maintenance planning, and capacity allocation. | Confirmed capacity should exceed the planned requirement, including setup, inspection, maintenance, and reasonable contingency time. | Capacity plan, production schedule, machine utilization summary, maintenance records, and stated lead-time assumptions. | A technically capable supplier may still fail if its machines are overloaded during the required delivery window. | High |
| Process Control | Documented work instructions, setup verification, in-process inspection, nonconformance control, and corrective action. | Critical characteristics should have defined inspection frequency, acceptance limits, and reaction plans. | Process flow chart, control plan, inspection checklist, nonconformance report, and corrective-action example. | Structured process control reduces variation and creates a repeatable response when defects occur. | Critical |
| Post-Processing | Anodizing, plating, passivation, heat treatment, grinding, deburring, and other controlled finishing operations. | Required finishing specifications should identify the process, thickness or hardness where applicable, appearance, and inspection method. | Subcontractor approval records, certificates of conformity, thickness or hardness reports, and sample finished parts. | Post-processing can affect dimensions, corrosion resistance, hardness, appearance, and part functionality. | High |
| Quality Management | Documented quality system, internal audits, supplier control, complaint handling, and record retention. | A documented quality system should define responsibilities, inspection records, nonconformance handling, and corrective actions. | Quality manual or procedures, audit summary, organizational responsibilities, and sample corrective-action records. | Shows whether quality depends on individual operators or is supported by a controlled business process. | High |
| First-Article Inspection | Formal inspection of the first production part or pilot batch against the complete drawing. | Every drawing characteristic should be accounted for, with actual measured values for critical and key dimensions. | Ballooned drawing, first-article inspection report, material certificates, and test or process certificates. | Provides documented proof that the supplier understands and can meet the design requirements before volume production. | Critical |
| Sample Verification | Prototype or sample parts made from the intended material, equipment, tooling, and finishing route. | The sample should be inspected using the same acceptance criteria planned for mass production. | Sample part, inspection report, process route, photographs of critical features, and dimensional measurement data. | Real samples reveal machining marks, burrs, distortion, surface defects, and assembly problems that documents may miss. | Critical |
| Delivery Reliability | Lead-time planning, production status reporting, packaging, and shipment controls. | Lead times should include material procurement, programming, machining, finishing, inspection, packaging, and logistics. | Written production schedule, milestone updates, packaging specification, and historical on-time delivery records. | Clear planning helps prevent schedule surprises and protects downstream assembly or launch dates. | Medium |