| Rigid Setup Box | Greyboard or chipboard wrapped with printed paper, coated paper, or specialty paper | Approximately 800–1,800 g/m²; commonly about 1.0–2.0 mm board thickness | Premium handset boxes, presentation packaging, and two-piece lid-and-base designs | Board cutting, corner forming, paper wrapping, creasing, box forming, and pressing | Requires accurate corner alignment, controlled glue application, and sufficient pressing time for a clean finish | ISTA 3A or ASTM D4169 may be used for distribution testing; dimensions should follow the approved structural drawing |
| Drawer-Style Rigid Box | Rigid wrapped shell with an inner tray or sliding drawer | Approximately 900–1,800 g/m²; often 1.2–2.0 mm board thickness | Handset-and-accessory sets, gift packaging, and high-end retail presentation | Rigid case making, tray forming, lining, ribbon or pull-tab attachment, and pressing | Clearance between the drawer and shell is critical; excessive glue can affect smooth opening and closing | Use compression, drop, vibration, and edge-impact tests appropriate to the distribution route |
| Folding Carton | Solid bleached board, folding boxboard, or coated paperboard with die-cut and creased panels | Approximately 250–500 g/m²; often 0.35–0.70 mm caliper | Standard retail packs, entry-level devices, and accessory cartons | Sheet feeding, printing, coating, die-cutting, creasing, folding, and gluing | Grain direction, crease quality, board stiffness, and glue-line accuracy influence folding performance | Structural dimensions can be documented using ECMA-style carton drawings; transport performance should be tested for the finished pack |
| Corrugated Mailer Box | Single-wall corrugated board, commonly E-flute or F-flute, with printed liner options | Approximately 300–600 g/m² total paper weight; flute height commonly about 0.6–1.6 mm | E-commerce shipping, direct-to-consumer delivery, and protective outer packaging | Flexographic printing, slotting, die-cutting, creasing, folding, and gluing | Crush resistance, moisture exposure, board direction, and locking-tab strength should be evaluated | ASTM D4169, ISTA 3A, and applicable ISO 12048 compression testing may be considered |
| Paperboard Inner Tray | Folded or molded paperboard insert, sometimes combined with a rigid outer box | Approximately 300–700 g/m², depending on load and forming depth | Phone retention, accessory separation, cable organization, and protection from surface contact | Die-cutting, creasing, folding, partition forming, and adhesive assembly | Internal dimensions must allow for protective clearances without making the package unnecessarily large | Verify fit, retention, vibration resistance, and drop performance with the actual handset and accessories |
| Two-Piece Lid-and-Base Box | Separate rigid lid and base made from wrapped board components | Approximately 900–2,000 g/m²; commonly about 1.2–2.5 mm board thickness | Premium devices, limited-edition packaging, and reusable presentation boxes | Rigid box forming, paper wrapping, corner folding, edge wrapping, and hot or cold pressing | The lid-to-base fit, wall squareness, and corner durability are key quality-control points | Use a documented design tolerance and validate the completed box through stacking and distribution tests |